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Underdog


Joined: Oct 18, 2008
Points: 332

Diagnosing a (new to me) 2-stoke engine for trouble
Original Message   Mar 16, 2010 9:22 am
How do you diagnose a 2-stroke to find out if someone ran straight gas through the engine and wrecked it?

I found a Toro snow commander snow thrower (see photo). I've never used a toro single stage so I thought I would snatch it up. The previous owner said that it did not run. Apparently it ran last year but not very well. Looks like it sat out in the rain most of its life. That's all I have to go on. 

At 24" the blower is wide for a single stage and very heavy (over 100 lbs).  The 7hp engine appears to be the same InTek 2-stroke as the Toro 3650 and 2450.  I noticed that it does have an electric start feature.

Now that the blower is sitting in the garage, I realize how large it is. Think "single stage monster."  A very odd beast,  a mass of red plastic.  Toro only sold these (model 38602) blowers for a few years (2001, 2002, 2003, ?) with a list price of $960 US. There was a Toro recall in 2006 for 2001 and 2002 models. This one is a 2003 model.  I don't think they were very big sellers (expensive, hard to handle, too many parts).

I don't have any experience with 2-strokes so this is a new adventure for me. Is there an easy way to determine if someone ran the engine with regular unmixed gas and ruined the engine? Would I notice anything when pulling the starter cord?  I thought I try to rule that out first if there was an easy way to do so. 

This message was modified Mar 16, 2010 by Underdog


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borat


Joined: Nov 10, 2007
Points: 2692

Re: Diagnosing a (new to me) 2-stoke engine for trouble
Reply #35   Mar 20, 2010 5:18 pm
The output shaft from the engine should be the end of the crank shaft.  Accordingly, that's a good place to measure the engine rpm.  I usually use an electronic tach .   With those, you just wrap a wire around the spark plug lead and it reads engine speed.   Don't know anything about gear reducers on the four stroke Yamahas.  Never been exposed to one.
superbuick


Joined: Feb 23, 2009
Points: 138

Re: Diagnosing a (new to me) 2-stoke engine for trouble
Reply #36   Mar 20, 2010 6:04 pm
Here's a trick for cleaning the carbon out of a muffler:

Remove the muffler, place it on a hot charcoal (or even gas stove) and heat it to the highest possible setting for about 15 minutes.  Any carbon inside will turn basically to dust and you can simply tap the muffler lightly and watch it fall out.  Works great on old Lawn Boys which used to run at 16:1 and 32:1 back when oil quality was mediocre at best.

The motor will have more than enough grunt for just about any snow conditions.  I have one on my 2 stage PowerMax 726te and it will chew through nasty nasty snow that bogs down even much bigger 4 strokes.
Underdog


Joined: Oct 18, 2008
Points: 332

Re: Diagnosing a (new to me) 2-stoke engine for trouble
Reply #37   Mar 21, 2010 8:38 am
superbuick wrote:
Here's a trick for cleaning the carbon out of a muffler:

Remove the muffler, place it on a hot charcoal (or even gas stove) and heat it to the highest possible setting for about 15 minutes.  Any carbon inside will turn basically to dust and you can simply tap the muffler lightly and watch it fall out.  Works great on old Lawn Boys which used to run at 16:1 and 32:1 back when oil quality was mediocre at best.

The motor will have more than enough grunt for just about any snow conditions.  I have one on my 2 stage PowerMax 726te and it will chew through nasty nasty snow that bogs down even much bigger 4 strokes.

Will the high heat burn off the galvanized coating on the muffler and cause it to rust out?  Or is 15 minutes not enough time to do that kind of damage.  My charcoal grill can reach 500 degrees F without much trouble.

borat


Joined: Nov 10, 2007
Points: 2692

Re: Diagnosing a (new to me) 2-stoke engine for trouble
Reply #38   Mar 21, 2010 9:36 am
The exhaust gases passing through the muffler can attain some very high temperatures.  Chances are that the coating will not be effected.  Another way to clean the exhaust is to put an ounce or so of diesel fuel into the muffler,  shake it around, ignite it with a butane torch and keep the flame blowing through it until it's burned out.  Either process will get the job done.

It's probably unlikely that the exhaust will need to be cleaned.  If you don't see an accumulation of carbon right around the exhaust port or see carbon accumulations inside, it's probably not in need of cleaning. 
superbuick


Joined: Feb 23, 2009
Points: 138

Re: Diagnosing a (new to me) 2-stoke engine for trouble
Reply #39   Mar 21, 2010 10:53 am
Hasn't burnt off the coating on any of  mine, but Borat is spot on - its unlikely it needs cleaning.  If it does, though, either of those methods work well (on 2 or 4 stroke engines).
lenl


Joined: Feb 27, 2011
Points: 3

Re: Diagnosing a (new to me) 2-stoke engine for trouble
Reply #40   Feb 28, 2011 12:05 am
It's been a year now, how's it running?  I recently got a very similar unit (CCR 2450 - 38413) with the R Tek 5hp for free but the thing won't stay running.  After the first time you start it, it will run under a load for several minutes and then die (can't do anything to save it like primer or choke).  On subsequent startups it will die very quickly.

This is why I got it for free.  The guy I bought it from said it worked perfectly but was leaking gas before he brought it in for service at Acme tool.  Acme found the recall with the cracked gas tank and replaced.  When my friend received it, it wouldn't run.  Then Acme rebuilt the carb and it still wouldn't work.  The tech at Acme said that it was due to low compression ~100 psi and it should be 130.  Now it's in my lap.

I've pulled the carb apart and looked for anything outside of the ordinary, cleaned it and put it back together.  I noticed remains of a sticker around the pilot-jet but finished cleaning the carb and replaced.  It ran exactly the same, no joy.

Recaling the tape remains around the pilot jet, I put a piece of tape over the pilot jet..  It worked perfectly, for about 10-15min (much longer this time) and then died again.  Now it's possible the tape came off??  What did you do with yours?  Did you have to tape over that pilot jet?  In this discussion forum thread I've seen someone suggest that you don't have to cover the pilot jet but I've also seen in the R tek service manual that it's one of the differences between the R Tek engine and the DuraForce engine.  What did you do?

FullThrottle


Joined: Feb 11, 2011
Points: 17

Re: Diagnosing a (new to me) 2-stoke engine for trouble
Reply #41   Feb 28, 2011 1:22 am
Pull the head off and see if the piston is dished out on top or burnt. Also can run the piston down and check some of the cylinder for real deep scratches. Or take the exhaust off and take a look see in the port that the rings arent scraped over
lenl


Joined: Feb 27, 2011
Points: 3

Re: Diagnosing a (new to me) 2-stoke engine for trouble
Reply #42   Feb 28, 2011 9:44 am
I have to think that if it ran perfectly before my friend brought it in for service on a gas tank issue, it should run perfectly after a gas tank service.  Would there really be a need to pull the head off at this point?  I'm hoping for a an easier solution...
borat


Joined: Nov 10, 2007
Points: 2692

Re: Diagnosing a (new to me) 2-stoke engine for trouble
Reply #43   Feb 28, 2011 9:44 am
It's difficult to get an accurate compression reading on these machines if they have a compression release mechanism.   Chances are the compression is fine.  Your problem is likely all fuel or carburetor related.  If you have the basic skills required to clean it, I suggest you pull it off yourself and go over it.  It may need to be thoroughly cleaned.  Just because someone said they cleaned it doesn't mean it was done right.

Another thing to look for, is to make sure the fuel cap vent isn't blocked.  if you get the machine running and it starts to falter, loosen the fuel cap to see if you can get air into the tank. 

If you clean the carb and it still doesn't work, look for a new (preferably metal) carb to replace it.  Ebay might have one for around $20.00 or so.  Either way, it's a great machine that's worth a bit of expense to get running right. 
bus708


Location: Maryland
Joined: Jul 24, 2010
Points: 321

Re: Diagnosing a (new to me) 2-stoke engine for trouble
Reply #44   Feb 28, 2011 9:57 am
Will the engine turn over?  If some one ran  gas through it , it would throw a rod or weld it self together. If it is locked up , i would not bother with it. It may be welded or rusted up.From your pics your carb is messed up and i'm sure your ignition is too . Just buy another engine. You will make out cheaper.
This message was modified Feb 28, 2011 by bus708
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