Ok, I can see that the Drive Disc Carrier #11 is in two pieces that can move relative to each other. One part
is screwed to the Friction Disc #12 and has a shaft attached to it that has a hex hole in it so it connects the
Friction Disc to the hex shaft while letting the Disc slide on the hex shaft. The other part is the thing with the
two round prongs that engage the Shift Fork. Between the two parts you've got the bearing so that the Friction
Disc and hex shaft can rotate while the other part stays put in the fork.
For the entire Carrier #11 to work properly the two parts had better be held together by some means that
lets the inner part rotate while preventing it from sliding away from the outer part.
After re-reading what you wrote I believe I've just repeated what you said yourself, now that I've got an
understanding of what you were talking about :-)
If the two parts of #11 are kept together I'd say it's working properly.
The bell sound could be the drive plate (the disc part of #19). On my (old) machine it's aluminum and can
ring if you hit it with something.
I suggest you put the machine in service position and turn the wheels (together so the differential doesn't
do its thing) and see if there isn't something that, while rotating, isn't hitting something else. I have no idea
how close the various parts are to each other but for instance in my machine the outside of the differential
is very close to some sheetmetal and can rub on it if its axle is loose in any way.
When moving under power the frequency of the knocking can tell you if the problem is on the wheel axle or
one of the other shafts.
Is the split pin you reinstalled in far enough that it isn't hitting something as the axle rotates ?
#2 bushing should be on the round prong sticking out of the carrier and acts as a bearing between the fork
and the prong. I would have thought that there'd be another one on the other side of the carrier. I take it the
fork engages both prongs on the carrier ? Why woudn't the back side also have a bushing ?
I can't tell where the second #4 spring clip (the one near #2) goes and there's another one floating in mid air
by the drive plate.
Paul
This message was modified Nov 20, 2008 by pvrp