Abby’s Guide > Outdoor Power Equipment (Lawn Mowers, Snow Blowers, Chain Saws and more) > Discussions > Toro CCR 2000, no spark from plug wire
Outdoor Power Equipment (Lawn Mowers, Snow Blowers, Chain Saws and more) Discussions |
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Denny
Joined: Dec 12, 2007
Points: 7
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Toro CCR 2000, no spark from plug wire
Original Message Dec 12, 2007 8:14 pm |
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I turned the key on and have no spark from the plug or even the plug wire when turning over the engine How do I know if it is the coil magneto or the xstar module magneto? It is a model 38180
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broncman
Joined: Jan 14, 2012
Points: 17
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Re: Toro CCR 2000, no spark from plug wire
Reply #31 Jan 15, 2012 1:53 am |
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Yeah, I am afraid its true about the $600. They wanted to install a new coil and a new module. The new coil goes for about $185 plus their markup and I guess the new module for about $150 plus their mark up (close to 400) and probably 2-3 hours labor for another couple hundred. They charged him $165 for a ariens 5 hp carb rebuild! Plus my buddy stated it ran better last year than it does now. Maybe I will just give him an S200 from my collection!
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broncman
Joined: Jan 14, 2012
Points: 17
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Re: Toro CCR 2000, no spark from plug wire
Reply #32 Jan 15, 2012 2:03 am |
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Thanks Niper99...I will double check the ground connection and isolate the switch again. If I take the switch out of the mix, hopefully I will see a spark. That would be a wonderful, easy fix! I will make sure to sand down any paint on the flywheel cover and I will install a new bolt which holds the ground wire against the flywheel cover. It does seem odd that a working coil would go shot so fast. The thing that makes me think it is the coil is that when I try to establish continuity with the multi meter (from the red wire on the coil to the spark plug terminal), I get nothing. Thanks for the suggestions.
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trouts2
Location: Marlboro MA
Joined: Dec 8, 2007
Points: 1328
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Re: Toro CCR 2000, no spark from plug wire
Reply #34 Jan 15, 2012 9:22 am |
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This one is a Rotary 8786 from Tulsaenginewarehouse for 12 bucks. Also known as Nova II. Niper99, check me on this, The module has two tangs. Regardless of color one tang is positive, the other tang negative. Depending on your grounding one lead goes to the coil wire (the one cut away from the ponts) and the other to ground. Done. If a stop switch is included how it gets wired could vary slightly. The non-grounded wire from the tang could go to the switch then to the coil. So the switch would create an open or connection. The non-grounded wire from the tang could connect with a wire nut. From there one wire run to the coil and one to one side of the stop switch. The other side of the stop swith would go to ground. Again depending on your ground being plus or minus one tang is grounded and the other wired as above. Not for use with battery start engines or flywheels with multiple magnets.
This message was modified Jan 15, 2012 by trouts2
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trouts2
Location: Marlboro MA
Joined: Dec 8, 2007
Points: 1328
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Re: Toro CCR 2000, no spark from plug wire
Reply #36 Jan 15, 2012 5:39 pm |
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Below shows the armature or iron core. The coil is electriclly isolated from the core. Yhe test leads as shown should read zero ohms.
Below 24 is the armature or core. No connection to anything. 48 is the trigger coil for the transistor controlling the low tension side of the coil at 36. The magnet loads it's flux into the iron core (24) and induces a current on the output side of the coil (86) The armature core is usually mounted to the engine by a bolt so grounded. If you get no reading between the armature and the sparkplug end that's good. You got a reading to the other wire. Where does that go?
The Mega fire case tab should be grounded. Most directions show the ground wire going on top of the tab and both screwed into the engine, grounding both. The tab gets grounded and the wire on top gets its ground from the tab. You’d have to have a physical and electrical schematic to be sure but that’s the way a few makers show them connected. Megafire and Megafire II directions are different over time but both say both won’t work with multiple magnets or nothing about magnets. Multiple magnets do not make sence with the design.
BUT people have success with multiple magnets…... Depending on when the magnets cross the coil in the timing cycle people get lucky and it will fire properly and either not fire on the following magnets as it’s not ready or be firing into an unloaded combustion chamber to no effect. Testing: Generally speaking you could look at the black coil module in the picture you posted as a whole and the two things sticking down could be called arms or legs. The could be called the arms or legs of the coil when talking about the whole lump of the black thing, the solid state ignition. BUT… The coil arm you mentioned is really the arm or leg of the iron core and not specifically the coil in the electrical sense. It’s isolated from the coil windings, does not touch the coil windings and does not pass current to them directly by contact. The flux generated by the magnet, gathered and directed by the iron core induces a current in the coil through the air, no touching. You won’t get a continuity reading from the iron core to any wire unless it goes to ground as the iron core is bolted to the engine. For regular coils when they talk about resistance testing from the “leg” of the primary to the other side they are talking about going from coil lead wires not the core. The same for resistance checks on the high tension side. The You got no reading from the core to the spark plug. I think that’s ok. I’m not sure about the other wire. Where did that wire connect? Unless it connects to ground there should not be continuity to thr iron core arm/leg. Once you get the molule mounted you can test by just spinning thr flywheel by hand for spark. A guy who’s really good at SSI’s is Ed Stoller his website is at http://home.earthlink.net/~edstoller/ He’s available at the Tecumseh reflector or used to be. He’s a great guy and about the most savvy guy on the net on SSI’s. If you email to the adder below and he’s around he’d be a big help. tecumseh_engine_group@yahoogroups.com
This message was modified Jan 15, 2012 by trouts2
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broncman
Joined: Jan 14, 2012
Points: 17
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Re: Toro CCR 2000, no spark from plug wire
Reply #37 Jan 16, 2012 12:12 am |
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Wow trouts2! Thanks for all that detail. I know a lot about carb rebuilds, tunes ups etc., but very little about coils. So that makes a lot of sense that the legs I see are multiple pieces of iron sandwiched together with nothing touching them except where they bolt to the engine. Setting aside the spark plug wire, there are two wires coming out of the side of the coil. A small 18-20 gauge yellow wire. This wire is screwed directly to one of the iron "legs". The other wire is a 18-20 gauge red wire which connects to the mega fire II ignition module. I see how the iron core is isolated as you said. Because of this, as you said, I should get no readings on my basic multi meter when I touch the iron core and any other wire. This would then include iron core to spark plug terminal and iron core to primary wire (the red wire I keep mentioning) which connects up to the ignition module. Would the spark plug wire be connected somehow inside of the winding to this (red) primary wire which goes to the module? I am not getting a continuity reading when I touch spark plug wire to the primary (red) wire. This is shown in the lower photo. Based upon what you have said, I should NOT get a reading from this primary (red) wire to the iron core. But I am getting a reading here (as indicated in the top picture). (short red wire turns into black wire which is the primary wire that connects to the module). Both the original coil and now (after my 30 second run time) have identical multi-meter readings. Thank you very much for your time and effort in this diagnosis.
This message was modified Jan 16, 2012 by broncman
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broncman
Joined: Jan 14, 2012
Points: 17
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Re: Toro CCR 2000, no spark from plug wire
Reply #38 Jan 16, 2012 12:14 am |
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Photo 1 did not load but it shows I am getting continuity from the iron core to the primary wire which connects to the module.
This message was modified Jan 16, 2012 by broncman
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