Abby’s Guide > Outdoor Power Equipment (Lawn Mowers, Snow Blowers, Chain Saws and more) > Discussions > Scored a CCR3000 - Carb needs Cleaning
Outdoor Power Equipment (Lawn Mowers, Snow Blowers, Chain Saws and more) Discussions |
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FrankMA
Location: Merrimack Valley/Northeastern Mass
Joined: Jul 1, 2010
Points: 587
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Scored a CCR3000 - Carb needs Cleaning
Original Message Mar 16, 2011 7:19 am |
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It's in decent condition, new rubber impeller, scraper bar and overall good shape. The guy I bought it from said it had been professionally serviced 2 years ago but had seen little use since then as he decided to hire a plow guy to do his average residential driveway. I could not get it to start after adding some fresh fuel that I brought with me so I offered him $ 40.00 and said OK. - he had it listed for $ 75.00 on CL. I'm pretty sure he left some old, unstabilized fuel in there and it turned into varnish. I removed the top and back covers and dropped the fuel bowl. It looked like a bad batch of applesauce in there so I cleaned it out and shot the carb with carb cleaner and reinstalled the bowl. It fired up for a few seconds and then died. A good carb cleaning appears to be in order and I'm wondering if I can do this with the carb installed or is it easier/better to remove it from the engine (Suzuki 47P)? I've never removed a carb before but am mechanically inclined and would like to get this operational for next winter. I remember Borat discussing a cleaning of the jets using wires to remove any build up inside that could cause fuel starvation. I have never done this so any suggestions or tips will be very much appreciated.
Toro Wheel Horse 522xi GT, Honda HS928TA, Honda HS621AS, Honda HS520A, Toro CCR3000 (work in progress), Honda HS624WA (sold 08/23/2010), Stihl BR550 Backpack Blower, Stihl MS250, McCulloch MS1635, Honda EM6500SX Generator
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trouts2
Location: Marlboro MA
Joined: Dec 8, 2007
Points: 1328
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Re: Scored a CCR3000 - Carb needs Cleaning
Reply #70 Apr 19, 2011 12:14 pm |
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You’re going with replacing parts which could work. It looks like the parts are fine but just taking things apart and putting them back could cure things. I don’t think they will make a difference. For reference: From what’s been posted it seems the block is behind the seat in the area between the seat and the fuel inlet. Replacing the float and needle won’t affect those. Removing the seat would. But that’s a possible problem. The reason is dealing with the brass insert. On your model the factory puts in the seat and then puts in the brass insert. The seat shape is a small doughnut over a large doughnut. The large doughnut part is the size of the needle hole which is also the size of the brass insert OD. The smaller doughnut is the size of the brass part ID. The seat goes in then the brass insert. The insert covers and holds down the seat large part of the seat. The smaller part ends up inside the insert. When you look into the carb needle hole what you see is the brass insert and the small part of the seat. You do not see the full seat which is under the brass insert holding it down. Removing the seat requires a carb tool with a crochet end. Using a small probe like can be used for a Tecumseh seat won’t work without damaging the seat. If you could get it out you can’t insert a new seat as it’s too large without first removing the brass insert. Removing the brass insert can be a problem. There’s no lip at the bottom to get a grip on with the carb tool. Some ways to get the insert out are screw in a screw and pull or tap it put in a machine screw and pull it out or just drill it out. All in all it would be much easier to clear the block behind the seat. You mentioned the seat may be damaged and if so you have to deal with the brass insert. If it’s not damaged then you don’t need anything other than to probe and clean the area behind the seat to the carb inlet.
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trouts2
Location: Marlboro MA
Joined: Dec 8, 2007
Points: 1328
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Re: Scored a CCR3000 - Carb needs Cleaning
Reply #71 Apr 19, 2011 12:20 pm |
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Just read your update after I posted the above. The seats of some carbs can be blown out but I don't think this type of double doghnut with the brass insert could work. I have a few dental tools which are like the Briggs carb tool. The difference is they have a much sharper point than the blunted carb tool and sometimes rip seats where the carb tool does not. The Mikuni double doghnut seat is really in there and very difficult to get out without dammaging it - even damaging it without a carb tool because of it being held inplace by the brass insert. Not a big deal if your seat is not dammaged as all you need is to clean.
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FrankMA
Location: Merrimack Valley/Northeastern Mass
Joined: Jul 1, 2010
Points: 587
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Re: Scored a CCR3000 - Carb needs Cleaning
Reply #73 Apr 19, 2011 2:46 pm |
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I'll take another good look at it later today and see if I can determine exactly what the problem might be. It does not sound or look like it's an easy job to remove the brass insert. Perhaps a chunk of garbage from the old stale fuel is lodged inside there and causing a restriction. It's just so hard to look inside there from either the needle side or the fuel inlet tube.
Toro Wheel Horse 522xi GT, Honda HS928TA, Honda HS621AS, Honda HS520A, Toro CCR3000 (work in progress), Honda HS624WA (sold 08/23/2010), Stihl BR550 Backpack Blower, Stihl MS250, McCulloch MS1635, Honda EM6500SX Generator
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niper99
Location: London Ont
Joined: Dec 2, 2007
Points: 354
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Re: Scored a CCR3000 - Carb needs Cleaning
Reply #75 Apr 19, 2011 5:27 pm |
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Just read your update after I posted the above. The seats of some carbs can be blown out but I don't think this type of double doghnut with the brass insert could work. I have a few dental tools which are like the Briggs carb tool. The difference is they have a much sharper point than the blunted carb tool and sometimes rip seats where the carb tool does not. The Mikuni double doghnut seat is really in there and very difficult to get out without dammaging it - even damaging it without a carb tool because of it being held inplace by the brass insert. Not a big deal if your seat is not dammaged as all you need is to clean.
trouts and frank
in regards to removing a brass seat....what l usually do is take my tap and die set and tap the brass seat (to whatever size of bolt that will fit) ... then get a bolt and thread it in, put a nut on the bolt first then tighten the bolt up and then tighten the nut up and it usually comes right out. sometimes u need to jig something up to make a space between the seat and nut. l also have a little tiny slide hammer that l sometimes attach to the bolt to remove the seat.....but to be honest l RARELY replace brass seats.
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trouts2
Location: Marlboro MA
Joined: Dec 8, 2007
Points: 1328
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Re: Scored a CCR3000 - Carb needs Cleaning
Reply #76 Apr 19, 2011 7:31 pm |
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Niper99>>>"slide hammer" - - I like that. OK on tapping. Probably the over all safest and easiest. In the past I was confused about this type of seat. Looking in there I did not see the usual Tecumseh style of seat I'm used to. It looked like metal in there almost like the seat was removed and it was a metal to metal fit between the seat and needle or even someone had goofed up and put a metal tipped needle in there inplace of a rubber tipped needle. I did get the rubber seat out with the Briggs tool but it was a struggle. I'll tap it to get the seat out. Picked up a 40 piece metric tap set the other day for $11. It paid for itself already on a broken bolt. Frank, It is possible to get a good view in there to insure you have the needle area clean. If you shine a flashlight in there with a magnifing glass the area can be viewed. The brass wall makes a clean 90 with the seat which is flat and has a sharp edged hole in the center. Normally you'd expect a bevel on the hole but looks like a 90 unless a very minute bevel. Your's is probably not damaged being well protected by crud.
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FrankMA
Location: Merrimack Valley/Northeastern Mass
Joined: Jul 1, 2010
Points: 587
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Re: Scored a CCR3000 - Carb needs Cleaning
Reply #78 Apr 20, 2011 5:23 pm |
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A bit of measurable success to report! I took apart the float and needle and poked and prodded with a paper clip, dental pick and pressed into the seat using an 8 penny nail head (seemed to be about the right size). Hosed it all down from both directions (needle and fuel inlet sides) and reassembled the whole enchilada. I removed the drain screw to ensure a flow of fuel into the bowl (eureka!) and fired her up. She ran without any assistance from me (i.e. spraying fuel into the throat) for close to a minute. I fired her up again and she ran up and down, high revs then slower revs, kind of elliptical in sound with the higher revs being more prominent. I could get it to even out a bit by gently and sparingly using the primer bulb to feed fuel into the throat. I can't get it to even out and run smoothly unless I use the primer. This is the most headway I've made in quite some time and feel like a real fix is just within reach - I needed a little bit of encouragement at this stage of the game. I'm leaning towards the carb being starved of fuel a bit and perhaps a little more attention to the needle seat is required? Any suggestions on where to go from here?
Toro Wheel Horse 522xi GT, Honda HS928TA, Honda HS621AS, Honda HS520A, Toro CCR3000 (work in progress), Honda HS624WA (sold 08/23/2010), Stihl BR550 Backpack Blower, Stihl MS250, McCulloch MS1635, Honda EM6500SX Generator
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trouts2
Location: Marlboro MA
Joined: Dec 8, 2007
Points: 1328
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Re: Scored a CCR3000 - Carb needs Cleaning
Reply #79 Apr 20, 2011 5:49 pm |
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Congradulations, you're just about there. What you've described is very good and what I get when I miss some specs. The varnish in the photos looked lumpy in spots and a brown coating in others which is tough to fully remove from areas you can't directly poke. More of the same cleaning should get it. It could be the float is off but more likely just some spec's somewhere. Drain the bowl and check for specs. If there are then may be just dumping those will work. What did you set the top screw to? I think it's 1 or 1 1/2 out from gently closed. You could try backing that out to 2 and see what happens. If it needs more than that something is wrong. Actually 2 would indicate somethings wrong but you'd be very close. If no specs or the needle adjust does not work then another round of cleaning. Make sure you have a good flow from the bowl drain. Focus on the main jet and emulsion tube. Be gently in the seat area. ALSO.... Sometimes it takes a few minutes of warmup for it to run smooth but if you're getting wide throbbing then likely dirt. It could clear by itself with several minutes of running.
This message was modified Apr 20, 2011 by trouts2
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