Outdoor Power Equipment (Lawn Mowers, Snow Blowers, Chain Saws and more) Discussions

How do you diagnose a 2-stroke to find out if someone ran straight gas through the engine and wrecked it?

I found a Toro snow commander snow thrower (see photo). I've never used a toro single stage so I thought I would snatch it up. The previous owner said that it did not run. Apparently it ran last year but not very well. Looks like it sat out in the rain most of its life. That's all I have to go on. 

At 24" the blower is wide for a single stage and very heavy (over 100 lbs).  The 7hp engine appears to be the same InTek 2-stroke as the Toro 3650 and 2450.  I noticed that it does have an electric start feature.

Now that the blower is sitting in the garage, I realize how large it is. Think "single stage monster."  A very odd beast,  a mass of red plastic.  Toro only sold these (model 38602) blowers for a few years (2001, 2002, 2003, ?) with a list price of $960 US. There was a Toro recall in 2006 for 2001 and 2002 models. This one is a 2003 model.  I don't think they were very big sellers (expensive, hard to handle, too many parts).

I don't have any experience with 2-strokes so this is a new adventure for me. Is there an easy way to determine if someone ran the engine with regular unmixed gas and ruined the engine? Would I notice anything when pulling the starter cord?  I thought I try to rule that out first if there was an easy way to do so. 

No reeds on the R*Tek - it is piston ported. The duraforce (lawn boy) is the same motor, but with reed valves. Both are extremely powerful motors for their size and fuel use. The metal carb will work on that motor. You may even be able to order a set of richer jets for it. Most of the lawn boy guys replace the 37.5 pilot jets on the duraforce with the 42.5 (or even a 47) from the r*tek. If you do a surge for duraforce surge or r*tek surge you'll likely get some more info on this. Also check the walk behind mower forum at mytractorforum.com - lots of lawn boy guys there (95% or so) that can give you jetting advice for the duraforce/r*tek.

On  my way home after work I picked up:
NGK spark plug $2.00
fuel filter $2.50
brigg 2 cycle with fuel stabilizer $1.50
gallon of gas $1.67

Then late last night I set the gap ( .030) and installed the plug, mixed oil/fuel (50/1), and installed the fuel filter (red 150 screen).
The carb is disassembled, cleaned, and ready to put back together. The briggs manual (Toro sold the R-TEK to briggs)  says to use blue loctite when assembling the nozzles and jets on this plastic (Milon) carb. 

I have read the description in the manual of how a 2 stroke engine works (three times) and I still don't completely understand it.  Relying on vaporized oil residue to provide lubrication to all the moving parts seems far fetched. And how does the engine dissipate all that heat, especially when contained within such a restricted area? Is service life an issue with 2-stroke motors? Is it common to rebuild 2-cycle motors (replace rings.pistons) or are these light weight engines considered "throw aways"? Are 2 stokes popular with their owners (because of their weight?) or do they primarily appeal to manufacturers focused on cost? Opoligies for my ignorance, no offense intended.   

When the plastic cowl was removed to reach the spark plug I was astonished by the size of the engine.  Very small, and there's a lot of room in there for something bigger (canidate for a 4 stoke GX-160 transplant?). 

The manual states that this engine is piston ported without reeds.

I could see into the piston with the carb removed however I could not reach in far enough to run my finger nail along the piston.  We'll just have to wait and see.

Are two stroke engines throw away?  Not hardly. 


A well designed two stroke engine built by any leading manufacturer will provide very long service life if basic maintenance and care are given to it.  In OPE applications, they should last as long, if not longer than the machines they come on.  Top end work (rings/piston,wrist pin and wrist pin bearing cylinder honing) is a requirement on very high service time engines.  I doubt a homeowner would need to do a top end re-build during the ownership of the engine notwithstanding a catastrophic failure.   I have a number of old Yamaha motorcycles from the early '70s. I was surprised to see how strong the engines still are.   Information I've read about the old Yamaha two stroke motorcycle engines tells me that a hard driven engine will need a top end job around 10K miles.  I moderately driven machine will be good for 25 to 30K miles.  A cautiously driven bike will provide much more.   Remember, these bikes will run at 8500 rpm in stock form.  Most OPE  engines run at less than half that. 

Regarding heat dissipation.  Two cycle engines fire twice as often and therefore should make more heat than a comparable four cycle engine.  However, due to the simple design of the engine head, minimal amount of head material to retain heat and the fact that fresh (cool) air is being circulated through the entire engine (crank case and combustion chamber), temperatures are kept at reasonable levels.  I modified a couple of my old Yamahas to put out quite a bit more power than stock.  Accordingly, I had concerns with additional engine heat.  After doing some research, I learned that modifying the engine heads by removing the squish band on the RD350 changes the air/gas flow characteristics enough to increase cooling considerably.  The next step was to   install a state of the art ignition system that allowed me to retard the  ignition at higher rpm thus moving heat from the engine to the expansion chamber. 

If this is your first two stroke, I'm certain you'll learn to understand how and why they are a superior engine in a number of ways.  Their incredible simplicity, reliability, compact size and outstanding power to weight/displacement ratio will garner your appreciation.   That R-Tek will blow away any four stroke OPE engine of equivalent size.   Put it back together, get it running a be prepared to be surprised with the power it will make.      

A lot to learn for such a simple looking device. I'll let it soak in.

Its not all back together but I was impatient and put some gas in anyway. It started right up. Lots of fun. Noisy and if you watch closely you can see that its smokes.  Still, it was quite a thrill to see it start. 

http://www.youtube.com/watch?v=DZpSxnqzic4

Nice thrower... what did you end up paying for it?

-Friiy

Good going!

Sounds pretty healthy but if that was idling speed, it's set too high.   A single cylinder two stroke should idle around 1200 rpm or so.  Put a tach on it to see what it's running at then adjust your idle screw to bring the revs down. 

borat wrote:

Idle screw. I did not see that any place.  Is this screw attached to the carb? I will look again. I think I remember seeing a photo of a a governor control in the manual.  If my memory serves me, the idle speed was to be 4,000 rpm.  

What about smoke? Am I within an acceptable limit for smoke or is there such a thing?

Thanks for helping me work on this little motor. The kids all jumped up and down shouting when it started. Very exciting. Then at dinner I was told it was "too loud and  too smelly."    You can't please everyone.  

All two cycle engines smoke.  The newer ones with catalytic converters produce very little.   Older engines produce quite a bit when cold but tend to thin out as they get warmer.   Your engine will probably emit less smoke once it warms up.  Four thousand rpm for idle speed doesn't sound right.  That sounds more like max operating speed.  The idle screw is often a screw that puts force on the throttle linkage to open up the butterfly or slide (depending on carb type).  I suspect your carb has a  butterfly.  If so, see if you can find a screw or spring that sets the butterfly opening while at idle.  Something I just thought of now, is that your engine may not have a controllable throttle.  It may be running at max operating rpm upon start up.  Maybe that's what the manual means by "idle" speed.  

superbuick wrote:

Would I know it if I had a surge issue?  Does it surge under load or when idling?
I'll check out the links. It sounds like 2-stroke motors have a big following especially for lawn boy.