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mml4


Snow is good,
Deep snow is better!


Joined: Dec 31, 2003
Points: 544

Frame construction
Original Message   Apr 25, 2005 9:55 am
Hi Guys!

When the frame on a riding mower is described as "drawn steel", exactly what does that mean? Is it a "quality" method of manufacturing the frame?

Thanks,

Marc

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bontaiJoe


If it's free, it's for me!

Location: Saylorsburg, PA
Joined: Jun 4, 2004
Points: 424

Re: Frame construction
Reply #1   Apr 25, 2005 1:18 pm
In industry, "drawn steel" would be steel forced into it's shape by pushing it through rollers or dies. It has no meaning on the strength or thickness of the steel. I would call this a "marketing" term that sounds good without really saying much. I'd be much more impressed if the frame was described as being made of full length channel shaped beams with welded cross members (like the typical truck frame).

"Man's mind stretched to a new idea, never goes back to its original dimension." -Oliver Wendell Holmes
Marshall


As Long As There Are Tests, There Will Be Prayer In Public Schools. ;- )

Joined: Sep 16, 2002
Points: 7730

Re: Frame construction
Reply #2   Apr 25, 2005 1:22 pm
Just to add a little bit.............

In cold drawing, a steel bar is pulled through a die of similar shape but smaller size without pre-heating. This method adds strength, toughness, a smooth, bright finish and greater machinability to the bar. Drawn steel process has been used to produced bars for use in car parts, nuts and bolts, agricultural equipment and other applications.

lland


Joined: Sep 17, 2002
Points: 605

Re: Frame construction
Reply #3   Apr 25, 2005 3:37 pm
Kind of like drawn butter...only harder.

What really matters is the overall design of the frame, not only how the components are manufactured.

LL

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robmints


Joined: May 13, 2003
Points: 4691

Re: Frame construction
Reply #4   Apr 25, 2005 7:40 pm
Marshall,

I'll go with you up to the toughness. I find cold drawn to sometimes crack easier at bends than hot rolled.
Marshall


As Long As There Are Tests, There Will Be Prayer In Public Schools. ;- )

Joined: Sep 16, 2002
Points: 7730

Re: Frame construction
Reply #5   Apr 25, 2005 7:52 pm
Rob,  You may be right? Here is something from a steel company..........Wilkinson Steel


Cold Finished

   

Description

Cold finished bars have a smooth scale free surface with precise dimension and straightness. These controls make it an ideal product for structural components in precision machinery and screw machine stock. Cold finished bars have higher tensile and yield strengths than hot rolled bar and also demonstrate a high degree of machinability.

   
Surface Finish The surface of a cold finished bar is smooth, bright and free of scale. In many applications no further finishing is required and the absence of scale enhances tool life and promotes a cleaner operation.
   
Dimensional Accuracy

Exactness in size and cross section.

  Round Bar tolerance - plus and minus in inches: 
  under .313 .001  
  .313 to under .5 .0015  
  .5 to under 1 .002  
  1 to under 1.5 .0025  
  1.5 to 4 included .003  
  over 4 to 4.5 included .005  
  over 4.5 .008  
     
Straightness The precise straightness of cold finished bar enables it to be put in applications where freedom from vibration, whipping and binding are desirable, with little or no rework. The straightness tolerance for any non-heat tested cold finished bar is 3/16" over a ten foot length.
   
Mechanical Properties Show improvement by cold drawing. In comparison with hot rolled steel, cold drawn bars demonstrate higher tensile and yield strengths and higher hardness.
   
Machinability Cold drawn bars enhance machining speeds, tool life and quality finish when compared to a hot rolled product.
   
Property Pages AISI C1018
  AISI C1045
   
Sizes & Weights Round Bar
  Square Bar
- top -  

Hot Rolled / Structurals

Description Merchant Bar Quality: a low carbon hot rolled steel sometimes referred to as "soft" steel or "mild" steel. Easily welded, machined and formed, it is used for general production, repair work, machine parts, welding jobs and bracing. It is not particularly recommended for forging, heat-treating or complicated machine operations.

In producing Merchant Bar quality, only a minimum discard is made from each ingot, but bars of this quality should be free from visible piping. Seams and other surface irregularities may be present but are not objectionable for the purposes for which this quality is recommended. Chemistry is subject to ladle analysis only.

robmints


Joined: May 13, 2003
Points: 4691

Re: Frame construction
Reply #6   Apr 25, 2005 9:15 pm
I wonder what they really are trying to say with this "sales pitch". If they are really serious, the salesperson should be able to easily explain why "drawn steel" is different and better than what else may be used in other machines.

The chart looks like cold drawn is harder, has a higher tensile strength (my understanding is resistance to bending) and a higher yeild strength (my understanding is how much does it take to pull it apart). How does forming or welding effect these properties? Since it also says harder, maybe that's why it seems to crack more easily.

When I think of a mower frame I think of a sheet bent into a channel, square or rectangular tube, or angle.
This message was modified Apr 25, 2005 by robmints
Marshall


As Long As There Are Tests, There Will Be Prayer In Public Schools. ;- )

Joined: Sep 16, 2002
Points: 7730

Re: Frame construction
Reply #7   Apr 25, 2005 11:42 pm
If you take a steel bolt for example, the sheer strength of the bolt anchored in concrete for example, is the force at which it would be sheared or broken in half from weight. The Tensile strength would be at what force in weight that same bolt anchored in concrete would be pulled strait out or become broken by the same type of force.

For example, if I had a steel bolt in a ceiling pointing strait down and applied enough force pulling downward on it, that would test it's tensile strength or "Ultimate Elongation" (stretching).  If I pulled sideways or horizontally on it, that would test it's shear strength, (pulling apart sideways). The same applies to steel in form of a bar, strip, channel, etc.

I have seen steel tested for these two strengths, and a third strength too. The machines they use are pretty cool. You would be amazed at the sound steel makes when it is pulled from both ends, stretches and snaps. Pretty loud!

Yield is more of a measurement of the amount of stress to produce an offset. For steel an offset is usually .02% change of it's original form. That's a very simplistic answer, it can get about as technical as a person desires. You can get into elasticity and all I have no desire for that, LOL.

As to which is better for a mower frame, who knows? There's so much more that goes into steel than just these few things. I strongly imagine very good as well as very poor frames could made of both.
robmints


Joined: May 13, 2003
Points: 4691

Re: Frame construction
Reply #8   Apr 26, 2005 7:13 am
Do I have yeild and tensile backwards?
Marshall


As Long As There Are Tests, There Will Be Prayer In Public Schools. ;- )

Joined: Sep 16, 2002
Points: 7730

Re: Frame construction
Reply #9   Apr 26, 2005 8:53 am
Yep.
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