The float has to be free on it's pin and not pinched on the sides. Maybe there's varnish inside the float hinge. Find out what's binding the float. Pull the pin and take off the float. The resistance had to be in the hinge area.
The spring could be in correctly or incorrectly, I forget. Most of the Mikuni carbs I've worked on did not have springs. Maybe the spring is in backwards. It does not matter. What has to happen is the tension has to be small enought that the float alone can overcome it. You said the flow stopped when you tested that so the tension is probably ok.
When you have it like you are holding it and the float falls to its stop it's ok. When you tip it over the float should be level with the bowl gasket rim. That won't happen with yours because of the spring. You can pull the spring can check where the flot ends up when the needle seats.
Looking into the choke side there are two internal holes that can be seen in the throat that should be prodded.
You still have the minifold and gasket on. Those should come off before tanking. I think there will be 4 holes in back of the gasket which must be clean and prodded.
In the prior pictures it looked like the plastic bowl stop was cracked.
Do you have the jet that screws in by the bowl stop?
Did you take out the low idle feed screw on the top of the carb and clean it and in there?
Also, the air feed screw next to it, the black one? Those usually are brass and have a spring on the screw. Never saw a black one. It looks like the type that only has a hair of adjustment. Maybe they are like the Hondas and have to be broken to get at the screw. ?? If you can that one should come out and be cleaned and inside cleaned.
The needle does not go in a way other than the way it must go. The only way it will fit into the hole and slot is the way it is in the pictures. It's fine. But it must move freely other than the spring tension. It should be able to go up overcomming the spring by the force of the float lift from the gas rising. You'll have to guess that.
What you've cleaned is external parts which is essential to stopping crud from falling off and plugging something. What matters is the passage passageways, ports and jets to be clean like the body. The float looked like it had varnish. The body looked like it had prior white aluminum powder buildup with a varnish cover on top. Both are tough to deal with in hard to reach passageways. If not white buildup then it's probably piles caused by the oil evaporation. Two cycle gas evaporation can be very weird and many types depending on the gas, oil used and how the buildup happened.
You can test the float action as is by dunking what you have in a class filled with water. Does the float raise and lower properly? You can test how soon the float lowers the needle by putting on a 1 foot section of gas line and then fill that with water. I test needles like that all the time for seating. Get a class with a mount that is just big enough to sit the carb body on. Then fill the gas line (pointed up). You should be able to fill the tube and let it sit for an hour and the level not drop any amount.
SO:
1. Insure the float is freemoving.
2. clean the jet at the bottom of the tube in the center of the carb.
3. clean emulsion tube
4. clean the ports on the manifold side.
5. clean the jets by the low idle stop screw.
6. clean the ports in the choke side of the throat.
7 prod the holes on either side of the body.
This message was modified Apr 15, 2011 by trouts2