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Abby’s Guide > Outdoor Power Equipment (Lawn Mowers, Snow Blowers, Chain Saws and more) > Discussions > Scored a CCR3000 - Carb needs Cleaning

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FrankMA


Location: Merrimack Valley/Northeastern Mass
Joined: Jul 1, 2010
Points: 587

Scored a CCR3000 - Carb needs Cleaning
Original Message   Mar 16, 2011 7:19 am
It's in decent condition, new rubber impeller, scraper bar and overall good shape. The guy I bought it from said it had been professionally serviced 2 years ago but had seen little use since then as he decided to hire a plow guy to do his average residential driveway. I could not get it to start after adding some fresh fuel that I brought with me so I offered him $ 40.00 and said OK. - he had it listed for $ 75.00 on CL. I'm pretty sure he left some old, unstabilized fuel in there and it turned into varnish.

I removed the top and back covers and dropped the fuel bowl. It looked like a bad batch of applesauce in there so I cleaned it out and shot the carb with carb cleaner and reinstalled the bowl. It fired up for a few seconds and then died. A good carb cleaning appears to be in order and I'm wondering if I can do this with the carb installed or is it easier/better to remove it from the engine (Suzuki 47P)? I've never removed a carb before but am mechanically inclined and would like to get this operational for next winter.

I remember Borat discussing a cleaning of the jets using wires to remove any build up inside that could cause fuel starvation. I have never done this so any suggestions or tips will be very much appreciated.

Toro Wheel Horse 522xi GT, Honda HS928TA, Honda HS621AS, Honda HS520A, Toro CCR3000 (work in progress), Honda HS624WA (sold 08/23/2010), Stihl BR550 Backpack Blower, Stihl MS250, McCulloch MS1635, Honda EM6500SX Generator
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FrankMA


Location: Merrimack Valley/Northeastern Mass
Joined: Jul 1, 2010
Points: 587

Re: Scored a CCR3000 - Carb needs Cleaning
Reply #26   Apr 15, 2011 10:25 am
OK- here's some fresh photo's. If I remove the fuel line from the carb, I get a free flow of fuel. If I remove the needle from the carb, I get fuel trickling out through the hole where the needle sits. If I reinstall the float and needle, no fuel will flow out of the hole that the needle is in. See if there's anything in these photo's that might help. Does the needle look like it is in the right configuration?

Hope these help to determine what may be the problem.

Toro Wheel Horse 522xi GT, Honda HS928TA, Honda HS621AS, Honda HS520A, Toro CCR3000 (work in progress), Honda HS624WA (sold 08/23/2010), Stihl BR550 Backpack Blower, Stihl MS250, McCulloch MS1635, Honda EM6500SX Generator
FrankMA


Location: Merrimack Valley/Northeastern Mass
Joined: Jul 1, 2010
Points: 587

Re: Scored a CCR3000 - Carb needs Cleaning
Reply #27   Apr 15, 2011 11:15 am
trouts: I did as you suggested with the primer bulb and got that working better - I think the tube the hose slips on to was clogged. I used a spray bottle of fuel and sprayed directly into the throat and kept it running as long as I kept spraying fuel in there. I think the float and needle are the problem as fuel will flow nicely once I remove the needle. When it's installed,  I cannot seem to get any fuel to flow out of it - the needle is stopping the flow of fuel from filling the bowl. Can you tell from the pictures if the needle is installed properly? It does not seem to fit together properly unless the neck of the needle is positioned between the slot of the float - does this sound correct? What next???

Toro Wheel Horse 522xi GT, Honda HS928TA, Honda HS621AS, Honda HS520A, Toro CCR3000 (work in progress), Honda HS624WA (sold 08/23/2010), Stihl BR550 Backpack Blower, Stihl MS250, McCulloch MS1635, Honda EM6500SX Generator
trouts2




Location: Marlboro MA
Joined: Dec 8, 2007
Points: 1328

Re: Scored a CCR3000 - Carb needs Cleaning
Reply #28   Apr 15, 2011 11:19 am
   Your carb is filthy, very bad.  I'd poke all the holes with a thin wire, dip it, spray all ports with carb cleaner and air wash it. 

   The float and needle look fine.

   If I remember right, there is a screw in jet at the bottom of the center post by the plastic collar.  Unscrew it and clean it.  Run a wire up into the center tube.  Z-bend a wire and run it up in there back and forth.  Spray in there and look to see if it comes out in the throat.  It coule be your primer is not able to push gas into the throat because one of those areas is plugged. 

   "Trickle" is subjective.  The flow should be enough to replenish the bowl when you are running full speed under load. 

    I'd pull the carb and clean it, but just to get it going for now I'd clean that bottom jet and run a wire up into the emulsion tube and see if can then run.  I'd also try the squirt bottle in the carb as a confidence builder that it's not some other problem like a weird electrical problem once you get it to run.  That happened to me i.e. all the symptoms you had but it turned out that the coil wire would ground after starting.  Remote but making it run with a squirt bottle will let you know you only have a gas problem.

borat


Joined: Nov 10, 2007
Points: 2692

Re: Scored a CCR3000 - Carb needs Cleaning
Reply #29   Apr 15, 2011 12:05 pm
I don't know if the float needle is supposed to be jammed in the slot.   I've never seen that arrangement before.  I'm wondering if It should probably just rest on top of if.  Being jammed in there like that might not allow the float to drop to allow fuel into the bowl.   Generally speaking the float needle just rides on top of the float lever and some carbs have a very tiny spring clip to hold the needle on the lever so that the needle follows the float lever rather than just depending on gravity to make it drop.  Try resting the float needle between the float lever and float needle seat.  See what that does and get back to us.

Have you found a diagram for that carb?

Upon closer inspection of the pictures, it appears that the float needle arrangement might be right.  Does the needle and float move freely up and down?  If so, it's probably correct.  If it's tight and the float doesn't move at the slightest bit of pressure it might not be.  The best way to tell is to turn the carb upside down to see if the float drops with no resistance.  Turn it over to the normal position to see if it drops effortlessly.  If it doe, all is well. 

The carb is still filthy though.  You have varnish all over the place and I'd be willing to bet that the float needle seat needs to be cleaned with a wire, compressed air and a Q-tip dipped in WD-40 followed by a blast of WD-40 and more air.   Find all the tiny holes and feed a wire through them, followed by compressed air.   If the carb doesn't work, it's still dirty.
This message was modified Apr 15, 2011 by borat
trouts2




Location: Marlboro MA
Joined: Dec 8, 2007
Points: 1328

Re: Scored a CCR3000 - Carb needs Cleaning
Reply #30   Apr 15, 2011 12:43 pm
   There are some carbs where the needle just rests on the top of a float tank (not clipped to it). 

   On his carb the slot is for the needle to fit into, >>loosely<<.  The needle tang is smaller than the width of the slot.  There is a bulb end on the tang bigger than the slot to pull the needle off the seat when the gas is low.   The tang goes on the bottom side of the slot.  His looks right.

FrankMA


Location: Merrimack Valley/Northeastern Mass
Joined: Jul 1, 2010
Points: 587

Re: Scored a CCR3000 - Carb needs Cleaning
Reply #31   Apr 15, 2011 2:44 pm
trouts and borat: Thanks for the feedback. I'll go get some Berryman's Carb Cleaner Dip and plunk the carb in there for a day or so. I was starting realize that this may be my best option as the carb cleaner spray just did not seem to do a good enough job. I'm off to the parts store (yet again) and will snap some post Berryman's photo's tomorrow.

Toro Wheel Horse 522xi GT, Honda HS928TA, Honda HS621AS, Honda HS520A, Toro CCR3000 (work in progress), Honda HS624WA (sold 08/23/2010), Stihl BR550 Backpack Blower, Stihl MS250, McCulloch MS1635, Honda EM6500SX Generator
trouts2




Location: Marlboro MA
Joined: Dec 8, 2007
Points: 1328

Re: Scored a CCR3000 - Carb needs Cleaning
Reply #32   Apr 15, 2011 3:14 pm
    Get as much crud off as you can before you tank it.  Once in the basket under the solvent turn the carb with a screwdriver to get the solvent into air-locked passages.  You'll probably see a few bubbles float up.

    The solvent will not clear all crud but even the worse will usually be soft enough to break with carb spray.  So, poking with the wire, carb spraying and air wash still required. 

     Possibly you have the jet removed but in the pictures above there should be a jet at the bottom of the tube in the center of the carb.  If that was plugged it could cause what you have for a problem. 

    Poke up through the center tube inside the main tube.  

    There are holes on the right and left sides of the body which I'm not sure about.  They may be air ports but you can partly poke in there. 

    Looking into the choke side of the throat there may be holes on the right and left side about half way up.  Prod in these. 

   On the manifold side under the gasket there may be 4 holes to poke in.  You may not have those holes on your model.  My Mikuni has them. 

   On the screw head side of the low idle screw there may be two jets.  One is fixed and I think has a through hole.  I can't remember but I think that is a low speed feed limiter. 

   There should be another screw close to the top edge with a spring.  I think that controls air for high speed fuel control.  I think that one is set backed out 1 1/2 from lightly seated (It might be 1).  If it runs poorly tweak it.

This message was modified Apr 15, 2011 by trouts2
FrankMA


Location: Merrimack Valley/Northeastern Mass
Joined: Jul 1, 2010
Points: 587

Re: Scored a CCR3000 - Carb needs Cleaning
Reply #33   Apr 15, 2011 3:58 pm
The parts store I went to did not have Berryman's so I'm going to try and clean it with wires and carb cleaner. If need be, I'll go to a different store tomorrow and do the dip process. I picked up some brass and stainless steel brushes to help clean the carb and will run wires through as many holes as I can find in hopes that this finally gets the job done! I'll keep you guys posted - Thanks again for your help.

Toro Wheel Horse 522xi GT, Honda HS928TA, Honda HS621AS, Honda HS520A, Toro CCR3000 (work in progress), Honda HS624WA (sold 08/23/2010), Stihl BR550 Backpack Blower, Stihl MS250, McCulloch MS1635, Honda EM6500SX Generator
FrankMA


Location: Merrimack Valley/Northeastern Mass
Joined: Jul 1, 2010
Points: 587

Re: Scored a CCR3000 - Carb needs Cleaning
Reply #34   Apr 15, 2011 5:12 pm
borat wrote:
I don't know if the float needle is supposed to be jammed in the slot.   I've never seen that arrangement before.  I'm wondering if It should probably just rest on top of if.  Being jammed in there like that might not allow the float to drop to allow fuel into the bowl.   Generally speaking the float needle just rides on top of the float lever and some carbs have a very tiny spring clip to hold the needle on the lever so that the needle follows the float lever rather than just depending on gravity to make it drop.  Try resting the float needle between the float lever and float needle seat.  See what that does and get back to us.

Have you found a diagram for that carb?

Upon closer inspection of the pictures, it appears that the float needle arrangement might be right.  Does the needle and float move freely up and down?  If so, it's probably correct.  If it's tight and the float doesn't move at the slightest bit of pressure it might not be.  The best way to tell is to turn the carb upside down to see if the float drops with no resistance.  Turn it over to the normal position to see if it drops effortlessly.  If it doe, all is well. 

The carb is still filthy though.  You have varnish all over the place and I'd be willing to bet that the float needle seat needs to be cleaned with a wire, compressed air and a Q-tip dipped in WD-40 followed by a blast of WD-40 and more air.   Find all the tiny holes and feed a wire through them, followed by compressed air.   If the carb doesn't work, it's still dirty.

The float does not move freely up and down. It almost seems like it is spring loaded in the downward position but will move up and down if I press on it without much effort. I cannot rest the needle on top of the float because there's no way it will reassemble in this configuration. I'm going to take a few more pic's with the carb removed from the engine. I just got done doing yet another carb spray, wire brush and wire cleaning so it's a lot cleaner than in the previous pictures.

Toro Wheel Horse 522xi GT, Honda HS928TA, Honda HS621AS, Honda HS520A, Toro CCR3000 (work in progress), Honda HS624WA (sold 08/23/2010), Stihl BR550 Backpack Blower, Stihl MS250, McCulloch MS1635, Honda EM6500SX Generator
FrankMA


Location: Merrimack Valley/Northeastern Mass
Joined: Jul 1, 2010
Points: 587

Re: Scored a CCR3000 - Carb needs Cleaning
Reply #35   Apr 15, 2011 6:07 pm
I've had it for today. Here's a few more after cleaning it again.

Note how the float sits in this photo. It does not move freely but is more spring loaded (down pressure). I can move it up but the spring action forces into the position seen in this photo - even if I tip the carb upside down. Does the needle need to go in a specific way???

See how the needle is positioned - it really can't go any other way.

Looking down the throat.

One more that shows how the float is positioned.



Toro Wheel Horse 522xi GT, Honda HS928TA, Honda HS621AS, Honda HS520A, Toro CCR3000 (work in progress), Honda HS624WA (sold 08/23/2010), Stihl BR550 Backpack Blower, Stihl MS250, McCulloch MS1635, Honda EM6500SX Generator
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