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bdresch


Joined: Sep 18, 2009
Points: 29

Throttle cable.
Original Message   Oct 12, 2009 5:03 pm
The throttle cable on my ST824 is shot.  A new lever and cable is around $30, but the lever is fine.  I looked at some generic throttle controls and they come with about twice as much cable as I need (only need about 25").  Anyone know somewhere I can buy just throttle cable and housing?
Replies: 1 - 11 of 11View as Outline
borat


Joined: Nov 10, 2007
Points: 2692

Re: Throttle cable.
Reply #1   Oct 12, 2009 5:44 pm
Bring your old cable to a bicycle shop. They will probably have just what you need for a couple of bucks. Make sure you get a stainless steel cable and lube it with some white lithium grease if you can get it in there. Otherwise, use some light oil to lube it.
friiy


Location: Las Vegas, The Desert
Joined: Apr 12, 2008
Points: 600

Re: Throttle cable.
Reply #2   Oct 14, 2009 3:50 pm
Hey Borat,

This is something you may be interested in, We had one like this at our shop years ago, worked great, had all the parts we ever needed to repair braided cables..

http://www.retrocycle.com/CustomChromeParts/7238/Cable_Assembly_and_Repair_Kit.html

Friiy
borat


Joined: Nov 10, 2007
Points: 2692

Re: Throttle cable.
Reply #3   Oct 14, 2009 5:06 pm
friiy wrote:
Hey Borat, <BR><BR>This is something you may be interested in, We had one like this at our shop years ago, worked great, had all the parts we ever needed to repair braided cables..<BR><BR>http://www.retrocycle.com/CustomChromeParts/7238/Cable_Assembly_and_Repair_Kit.html<BR><BR>Friiy

Very nice. Wish I would have known about it two bikes ago. I replaced a few cables in the last couple of years. The price of two cables would buy that kit. Thanks for the tip.
friiy


Location: Las Vegas, The Desert
Joined: Apr 12, 2008
Points: 600

Re: Throttle cable.
Reply #4   Oct 14, 2009 5:35 pm
The outer housing on cables is sometimes good, leaving you only to replace the parts that you need to repair the cable.

Friiy
trouts2




Location: Marlboro MA
Joined: Dec 8, 2007
Points: 1328

Re: Throttle cable.
Reply #5   Oct 14, 2009 7:53 pm
   He's looking for the wire wrap housing style with a single stiff wire inside.  The ends go to holes like a governor link.   The ends are shapped the same as a governor link, two quick 90 degree angle and fit into holes like a governor link.

   I've never seen that style cable available in bulk or short pieces.  You can get generic or Ariens OEM throttles for 5-15 dollars but usually have to get them online so a shipping charge.  If you can bend your own ends then the hardware places have generic throttle cables you can cut to size.   There's probably some guy in your area that has a bunch of old Ariens bodies.    

friiy


Location: Las Vegas, The Desert
Joined: Apr 12, 2008
Points: 600

Re: Throttle cable.
Reply #6   Oct 14, 2009 8:24 pm
I used to have the tool to bend the "z" at the end of solid wire, the inner and outer wire, pluse the tool can be ordered from Rotory Corp. ( I can't remember the length of the min amount)

http://www.hobby-lobby.com/z_bender_pliers_2861_prd1.htm

Similar to this I posted, but a diffrent tool

Friiy
trouts2




Location: Marlboro MA
Joined: Dec 8, 2007
Points: 1328

Re: Throttle cable.
Reply #7   Oct 15, 2009 11:18 am
Friiy,
Interesting, I never knew there was such a tool. I've had to bend a few ends and it's a pain in the neck getting the 90 right so they don't slip. The hand bending generally don't come out that good. This days I horde old cables from scrap bodies.
This message was modified Oct 15, 2009 by trouts2
friiy


Location: Las Vegas, The Desert
Joined: Apr 12, 2008
Points: 600

Re: Throttle cable.
Reply #8   Oct 16, 2009 5:06 pm
Hey Trouts2,

This is the one I used, I loved it.. If you wanted, you could make little z bend govenor links with it..

http://www.agrisupply.com/product.asp?pn=29088

off subject-- I can't seem to get the edit bar for posting anymore, I can't figure out what has changed. (ya know the bar of tools that allow you to add a link, picture, font or change color of post). if anyone knows email through ABBY's Guide.


Thanks,

Friiy
friiy


Location: Las Vegas, The Desert
Joined: Apr 12, 2008
Points: 600

Re: Throttle cable.
Reply #9   Oct 16, 2009 5:15 pm
Trouts,

Try this link, IT gives you a view of the tool and it is esy to make with 1/2 bar stock (if you have), also if you want all the alternate part numers to locate one..

http://www.rotarycorp.com/CGI-BIN/LANSAWEB?WEBEVENT+L9120F418296760000B4906J+CED+ENG

Good Luck,

Friiy
niper99


Location: London Ont
Joined: Dec 2, 2007
Points: 354

Re: Throttle cable.
Reply #10   Oct 19, 2009 12:54 am
if i have to make the Z bend in a cable thats broken l heat it glowing red first its bends much easier then and wont break on u.. l just use my hand held torch for solidering wire it work great. but l wouldnt mind getting one of those kits for the shop it looks neat and handy!
This message was modified Oct 19, 2009 by niper99
friiy


Location: Las Vegas, The Desert
Joined: Apr 12, 2008
Points: 600

Re: Throttle cable.
Reply #11   Oct 19, 2009 8:20 pm
The problem with heating the cable is you can take the temper off the steel ( soften it, it may bend off the Z over time), also you take away the corrosion protection of the cable.

Get the Z bend bar tool, you will enjoy it.

I always cut the outer cable with a small fine triangle file, that way I could cut almost through the outer cable and "twist and snap" the outer housing off. This way the inner cable was not nicked or scratched.

The cable kit we had a smudge pot type of solder unit, It wasn't very big but it sat on the table and would not knock over and spill, I don't know about the handheld unit, it might be portable, but it takes a while to heat up. I would hate to have to hold it the whole time and not spill it on myself while working with it..

Niper, If you are going to get a kit be sure that you get one that is made more for lawn stuff and the cable size needed, the one I posted Is for motorcycles (I think). That cable kit pays for itself in just a few times of use. The kit also allows you to use "New Old Stock" that is not selling, because you can adjust sizes and ends on existing cables you have already.. Plus the added benifit of not having to special order a cable for something you are not a dealer for (at almost list price + shipping ) and trying to make a buck on it still..


Alright, Buy that stuff and tell me later how much you like it,

Good Luck,

Friiy
Replies: 1 - 11 of 11View as Outline
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