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trouts2




Location: Marlboro MA
Joined: Dec 8, 2007
Points: 1328

Tecumseh engine quick demise.
Original Message   Apr 19, 2008 6:12 pm
  A newly acquired 5hp 70’s Ariens snowblower started fairly well over several days with test starts and running the engine for a minute.  Then it started a bit harder and just barely putted along having very week combustion after 10-to 16 cycles and died.  It’s been about the same every since then.  It won’t start easily now with gas through the carb.  I can get it going with gas through the plug but it only sputs along for about 10 cycles, very faintly and dies.

   It has 60psi compression after 5 pulls cold.  There was no to  very faint spark so I replaced the points which were pitted.  The spark is good but the same thing of running faintly for a short time and dies.

   My test of the coil was a little fuzzy so I replace the coil but the same thing happens.  It only starts by dumping gas through the plug and it does so in an unusual but consistent way.  I have to pull about 10 times and I hear a faint put or two with a slight breath of smoke.  The next pull or two a few more puts, the next pull about 6 to 10 puts, the next a couple then nothing.  I can do that over and over.  What’s unusual is that it never fires quickly but takes many pulls. 

   If I change the plug often it does not change things.  I check the spark and it seems very fine. I have a plug with the arm cutoff so the spark jumps to the rim.  I test the tester on other machines and their spark is about the same as on the 5hp. 

   Gas is not an issue, spark is not an issue, air is there.  I pulled the head and the gasket is fine.  The valves look ok.  The intake lightly covered with black carbon, the output a light brown ash.

   The timing is set as best I can set it.  The points gap is correct.  I don’t have a dial indicator so guessing BTDC, take off the point wire and use an ohmmeter so just get the points to open at BTDC.  I’m sure I’m at the right cycle as I’ve checked it over and over with a flashlight through the plug watching the valves and watching the key turn on the crank. I’m probably not on the money for BTDC but think I’m close enough.

   The only thing I can think of is if there was a compression leak from a wall crack or rings.  With 60 psi I think I should be running with no load fine.  It should at least run and sound like a good motor even it did not have any power. 

    I’ve obviously missed something so the reason I’m posting.  This business of running fine then within a few days very hard to start or no starting with running only for a short period and with very week combustions has happened before with a lawnmower and a chainsaw.  All very quickly deteriorated to non-starters unless gas was dumped into the plug.  When they did catch and only after many pulls they ran only for a short time and very weakly.  Since it’s happened three times it must have happened to someone else and be a fairly common thing but I’ve never seen a write-up on the web similar.

trouts

This message was modified Apr 19, 2008 by trouts2
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niper99


Location: London Ont
Joined: Dec 2, 2007
Points: 354

Re: Tecumseh engine quick demise.
Reply #29   May 12, 2008 12:08 am
trouts2 wrote:

    No luck on the timing adjustment.  The engine is a HS50 67008 and the BTDC setting .035.   I finally found a dial indicator with a long enough leg to take a reading. I found the timing set at .1 BTDC so .065 before BTDC.  The timing was reset  to.010 BTDC. 

 

   The flywheel was spun many times with a multimeter attached to the points arm to check over and over that it was on the compression stroke and the points were opening at .010 BTDC.

 

  The result was the same.  It would only start to fire after 8-10 pulls, very weakly, with one or two fires.  Then on the next few pulls a string of 2-4 weak fires.  No strong combustions so the same behavior as it has been before the new points, condenser and coil change.  It had the same behavior after the incorrect timing setting of .1 BTDC.  And the same behavior after setting .010 BTDC.

 

    My guess is it’s the valves or valves and rings.  The engine was hanging around for a long time.  I wonder if it was possible to have a wall or ring buildup that would seal the chamber for a while but get burnt off causing the apparent quick demise over a week.  Possibly some carbon got burnt off the valves which opened things up more all of a sudden. ??

    Valves are next then rings.

trouts2


trouts2,

just wondering if you set the timing to TDC yet ?. anyway l think your making this diagnose way to complicated stick to to the basics, SPARK/FUEL/COMPRESSION u need those three things before the engine will run, you have compression so l dont understand why u think its valves or rings?, and as far as timing goes l have never if my life set points with a multi meter or dail indicator ever, did you put another carb on this engine or repair the orignal one?, if the engine is pulling back while cranking then u have a timing problem period not maybe for sure,  any how elimanate one problem at a time make sure u have fuel then check compression then spark and as far as the valves go there non adjustable other than maching as fitty menthioned.

trouts2




Location: Marlboro MA
Joined: Dec 8, 2007
Points: 1328

Re: Tecumseh engine quick demise.
Reply #30   May 12, 2008 9:09 am

Niper99

 

>just wondering if you set the timing to TDC yet ?.

  No,  .010 BTDC is fine, close enough. 

 

>>l have never if my life set points with a multi meter or dail indicator ever

 

   Neither have I.  The points were set with a feeler gauge.  The timing was set with the multimeter and dial indicator.  You use the mulitmeter set to ohms to check continuity of just when the points open.  That place is located with the dial indicator. 

 

The process of setting the timing is:

 

1.      The points are gapped at .020 with a feeler gauge at the peak of the cam dwell.

2.      The points are isolated by removing the coil and condenser wires.

3.      An ohm meter (multimeter set to ohms) is connected to the point arm and ground.

4.      The piston is then rotated to .010 BTDC.  The dial indicator is used to tell where that spot is while rotating the crank.

5.      The points are located in a holder which can be rotated.  The length of rotation is just enough to allow the points to move on the cam dwell a small amount, about .40. That allows the timing to be adjusted from TDC to way before TDC. 

6.      You set the timing by rotating the holder to the place where the points just open as indicated by the multimeter. 

7.      That sets the timing.

  

   So the process is set the points(feeler gauge), get the piston at whatever BTDC you want(dial indicator), then make sure the points open at that spot(multimeter). The timing is then adjusted. 

 

   That is the process described by the Tecumseh Technicians Handbook, “3 to 11 hp 4-Cycle L-Head Engines”.

 

>>you have compression so l dont understand why u think its valves or rings?,

 

   Your right.  I would think that 60 dry and 80 wet would be enough to get healthy combustions so I’m not sure what’s going on. 

 

   There is air, a healthy spark, and gas.  It does run but weakly.  I’m guessing that it’s weak because of valves or rings. 
friiy


Location: Las Vegas, The Desert
Joined: Apr 12, 2008
Points: 600

Re: Tecumseh engine quick demise.
Reply #31   May 12, 2008 2:08 pm
Hey Touts,

Niper is right,  all you have to do is put the engine at TDC and set the points at .020  .

I have NEVER used ohm meter for that.

I think you're reading more into this than is needed.

I know this flywhell is a pain tin the A$$ to take off, but please do this for us.

All the engine requires to fire is fuel, spark and compression.

You have compression,  you have been bottle feeding it,  all you need is set your spark.

Good Luck,

Friiy

niper99


Location: London Ont
Joined: Dec 2, 2007
Points: 354

Re: Tecumseh engine quick demise.
Reply #32   May 12, 2008 11:23 pm
hey trouts2,

i didnt mean to affend you in any way if did,  just trying to help u get your engine running l know the tecumseh manual say that about setting the timing that way, but lve never set the timing that way before and l never  had a problem, l'm just concerned about pull back while cranking and what could possiably cause that and the only things that l could think are (timing to far advanced/ flywheel key sheered/ camshaft timing marks not aligned) but l was thinking and l'm not sure about this but when you replaced the points u probally replaced the condensor and l just thought maybe u got a bad one and its causing the pull back or inconstant spark if u still got the old one maybe u could try it and see what happens.

newjerseybt


You want it done right?...You better learn how to do it yourself!

Ariens 1128DLE
Ariens 8526LE
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Stihl FS90R


Location: Honesdale, PA
Joined: Dec 19, 2004
Points: 171

Re: Tecumseh engine quick demise.
Reply #33   May 14, 2008 11:22 am
I have read every post to double check the most important thing. You may have several pieces of OPE equipment that may run fine on the gas you are using because the compression is better and/or spark is better BUT....your problem engine engine may DEMAND the freshest gas beause of weaker spark or weaker compression.

Is your gas fresh?

I have had problems with starting if the gas I use goes just slightly stale.
trouts2




Location: Marlboro MA
Joined: Dec 8, 2007
Points: 1328

Re: Tecumseh engine quick demise.
Reply #34   May 14, 2008 2:45 pm
niper99 & newjerseybt,

The pull-back bugs me also. Given the weak reading of 60 dry 80 wet I think it should be firing ok so I’m stuck. Now that it's on .010 it should be fine for timing unless I've just plain old missed the boat and am off 180. But I did go over the position of TDC many times and also checking the spark often.


1. The timing should be ok.
2. There may be an issue with the plug and compression. Above I mentioned the plug being cross threaded when I got it. Today I'm going to put some talcum powder around the plug and see if there is any blow-by on pull starting. I'll be checking for a healthy spark again today.
3. The flywheel has been off more than debutants underwear and the key is fine.
4. I don't think the timing marks have jumped but it's imaginable. There has never been any grinding or metal crunching sound to indicate something internally has moved.
5. If the condenser is bad I don't think I'd get a healthy spark. It was replaced so new.
6. There could be an intermittent with spark and greatly reduced when it finally catches causing weak fires but not likely.
7. I'll have to check for pullback again provided I can pull many times. My back went out and just coming around again.
8. The gas is fresh gas. There are a number of small engine machines here and I buy a gallon and a half at a time. The tests have all been done with gas that was at most two weeks old and the last run a few days old.

1. Today I'm going to check for leak in the plug threads.
2. Reckeck the spark.
3. Recheck the wet and dry compression.
4. Order a valve spring compressor. Given the input above I'm leaning to the valves might make a difference but overall not the cause of the problem. Probably the rings are worn also but not the cause of the weak fires. I've have engines whose compression readings are worse and pump oil out the breather but sound fine.
5. There is the head gasket which I think is ok = "think" is ok

This message was modified May 14, 2008 by trouts2
trouts2




Location: Marlboro MA
Joined: Dec 8, 2007
Points: 1328

Re: Tecumseh engine quick demise.
Reply #35   May 14, 2008 7:10 pm
I think I've found it. Talcum powder was put around the plug and on pulling it puffed away from the plug with fairly strong puffs. Its leaking compression through the threads.

When I got the machine it was cross threaded but I thought just at the top threads. I must have put the plug in the wrong line a few times to open an air escape and cause the "quick demise".

The only fix I know for this is a plug kit which is about 45US. Uhg!

I have a 5hp with a broken rod which might match up.

This message was modified May 14, 2008 by trouts2
friiy


Location: Las Vegas, The Desert
Joined: Apr 12, 2008
Points: 600

Re: Tecumseh engine quick demise.
Reply #36   May 14, 2008 7:37 pm
Does this plug have a gasket on it?  I think you can go to an autoparts store and uy a thread repair kit cheaper than that..  I think your other 5 hp will fit most of the heads are the same, even from vertical to horizontal shaft motors..   I know on a electronic or cdi coil you want to make sure the coil is right side up,  make sure that when you changed coils you put it on the same way. 

Good Luck,

Friiy

trouts2




Location: Marlboro MA
Joined: Dec 8, 2007
Points: 1328

Re: Tecumseh engine quick demise.
Reply #37   May 15, 2008 9:33 pm
   The plug repair kits I looked at were 40-50 bucks and the chances of me needing them after this job are pretty slim.  The head bold would not line up on three spare 5hp's I've got kicking around - hard to believe.  The local dealer has a spare 5 head which might match up though.  He's going to pick a 5hp snowblower he has and giving me the remains.  He also said he'd put a coil in the head for 5 bucks so I'll probably drop it off.

   The engine will still have the not so great compression so a good motor for me to experiment with.  Today I ordered the tools needed for a valve and ring job so will attempt it shortly.  If the job goes well I might attempt to put in a piston rod in another snowblower I picked for free. 

   The other snowblower is a Jacobson Imperial 526 which is a little weird.  It has light rust all over but the metal is in excellent shape.  The tractor section is like new inside.  The friction disk has the widest rubber I've seen on any snowblower.  It also has what must be it's original thickness given the light wear on the machine.  The engine on this one was 90psi but the rod broke.  If the engine was still good it would be hard to sell the snowblower because it looks so bad but it's a great snowblower.  So it's a good candidate for learning a bit more.

   On the 5hp, the compression leak was not noticable when it ran poorly.  There was no indication from sound or smoke.  The plug got changed a number of times but the plugs all had compression rings.  I know to be careful on overtightening plugs so the thread cross was probably close to completed when I got the machine.  The plugs were seating well after the "demise" so leaking before throughly broken through.  In a few days I'll have the dealer fix the plug threads and it should fire well again.

trouts2




Location: Marlboro MA
Joined: Dec 8, 2007
Points: 1328

Re: Tecumseh engine quick demise.
Reply #38   Jun 19, 2008 9:41 pm

   A few comments about compression release.

 

   I’ve picked up more info on compression release mechanisms so now have a bit better understanding of what niper99 and friiy were mentioning in posts above.

 

   I now think many more Tecumseh snow engines have compression release than before and the reason is this.  From what I understand there are three basic types with variations. 

  1. Mechanical, generally referring to a weight, springs and a pin or some other mechanism that finally lifts on or the other valves to release or lower compression for easy starting
  2. Bump – a pump on cam intake or exhaust lob to push up one or the other valve.  I think this type is more sudden higher lifting than Ramp.
  3. Ramp – like Bump only a slower rise to the lift and less lift.

 

    At lease that’s my take on the types for now.  I’ve gotten the impression from net reading and some testing on various machines that the amount of release can vary to give compression readings of 45 to 120psi.  

  

    The two newer motors I’ve tested and sure have mechanical release tested at 45.  Those were on snowblowers that had strong motors and tossed very well.  Some of the other motors I have which I think have bump or ramp have tested at 60 to 120.   It makes compression testing unreliable without knowing exactly what the expected value should be from the factory.  There could be a motor with a reading of 60 which would be expected because it’s the release point for that motor versus 60 on a motor that should read 120. 

 

    The conclusion is there are many more motors with compression release than I previously thought.  The motors that do have compression release have values but are a bit to difficult find out what they are.  Many of the motors I’ve tested test at 110 and above and I now think they had compression release – even motors that tested at 130 and 145.

 

   It would be a confidence builder to test an engine and get a reading of 100 to 145 but getting a 60-80 does not mean much other than the motor should be able to toss.  At a reading of 40 or below the motor can’t get up enough umph to rise about the compression release so a candidate for rework or scrap.

trouts
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