Shuttle Foam Loss Linked to EPA Regs
As recently as last month, NASA had been warned that foam insulation on the space shuttle's external fuel tank could sheer off as it did in the 2003 Columbia disaster - a problem that has plagued space shuttle flights since NASA switched to a non-Freon-based type of foam insulation to comply with Clinton administration Environmental Protection Agency regulations.
"Despite exhaustive work and considerable progress over the past 2-1/2 years, NASA has been unable to eliminate the possibility of dangerous pieces of foam and ice from breaking off the external fuel tank and striking the shuttle at liftoff," the agency's Return-to-Flight Task Force said just last month, according to The Associated Press.
But instead of returning the much safer, politically incorrect, Freon-based foam for Discovery's launch, the space agency tinkered with the application process, changing "the way the foam was applied to reduce the size and number of air pockets," according to Newsday.
"NASA chose to stick with non-Freon-based foam insulation on the booster rockets, despite evidence that this type of foam causes up to 11 times as much damage to thermal tiles as the older, Freon-based foam," warned space expert Robert Garmong just nine months ago.
In fact, though NASA never acknowledged that its environmentally friendly, more brittle foam had anything to do with the foam sheering problem, the link had been well documented within weeks of the Columbia disaster.